PTFE CUSTOMER PART_PTFE PRODUCTS-Hansa seal

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Addr：Xinglong Industrial Zone, Yangzhong City, Jiangsu Province

Tel: 13852950345

E-mail:sandy@hansasealant.com

PTFE CUSTOMER PART

PTFE Machined Parts (PTFE Bucket/Drum) Product Introduction

Product Overview

The PTFE Bucket is a special container precision-machined from pure Polytetrafluoroethylene (PTFE) material. It possesses exceptional characteristics such as superior corrosion resistance, high purity, and non-stick properties, making it an ideal choice for high-end industrial applications.

Core Advantages

· Superior Corrosion Resistance: Withstands all strong acids and alkalis, including aqua regia and hydrofluoric acid.

· Ultra-High Purity: Electronic grade with metal ion content <1 ppb.

· Broad Temperature Range: Can be used stably long-term from -200°C to +250°C.

· Smooth Surface: Can be polished to Ra <0.1 μm, adhering to no substances.

Product Specifications

· Capacity Range: 0.1L - 500L (Standard: 1L - 50L)

· Wall Thickness Options: 3 - 50mm (Standard: 5 - 20mm)

· Connection Configurations: Standard plain end / Optional flanges, threads, etc.

· Color & Appearance: Standard white / Customizable translucent or other colors.

Typical Applications

· Chemical Industry: Storage of highly corrosive media, reactor linings.

· Electronics & Semiconductor: Storage of ultra-pure chemicals, wafer cleaning tanks.

· Pharmaceutical & Food: High-purity reagent containers, pharmaceutical equipment components.

· Laboratory: Containers for corrosive experiments, analytical instrument accessories.

Quality Assurance

· Raw Material Certification: Uses imported raw materials like DuPont Teflon®.

· Process Standard: Complies with ASME RTP-1 pressure vessel规范.

· Inspection System: 100% leak testing + dimensional inspection.

· Industry Certifications: Certifications include FDA, SEMI F57.

Customization Services

Support provided based on customer requirements:

· Special structural design (jackets, reinforcing ribs, etc.)

· High-precision machining (±0.1mm tolerance)

· Special surface treatments (polishing, anti-static, etc.)

· Development of matching sealing components.

With its irreplaceable chemical stability, the PTFE Bucket is the preferred container for handling corrosive media and ultra-pure processes. We provide end-to-end services from design to manufacturing, ensuring the product perfectly matches various demanding application requirements.

PTFE machined parts (PTFE Buckets), with their irreplaceable corrosion resistance, are the premier container solution in high-end fields like chemical and electronics. We provide one-stop services from design to manufacturing and can offer professional selection advice based on actual working condition requirements.

Core Characteristics

Characteristic	Parameter/Performance	Application Advantage
Corrosion Resistance	Resists all strong acids & alkalis (incl. aqua regia, HF)	Replaces metal/glass containers
Operating Temperature	-200°C ~ +250°C	Suitable for extreme temperature environments
Surface Properties	Surface energy 18 mN/m, non-stick	Easy cleaning, prevents cross-contamination
Purity Grade	Electronic Grade (Metal ions <1 ppb)	Semiconductor/PV processes
Mechanical Strength	Compressive Strength ≥15 MPa	Reinforcing rib structures customizable

Basic Performance Parameters

Performance Indicator	Standard Value	Test Standard	Note
Density (g/cm³)	2.1-2.3	ISO 1183
Compressive Strength (MPa)	≥15	ISO 604	Value at 25°C
Heat Deflection Temp (°C / 0.45MPa)	120	ISO 75-1
Coefficient of Linear Exp. (10⁻⁶/K)	100-150	ASTM D696	Range 23-100°C
Surface Roughness (μm) Ra	0.2-3.2	ISO 4287	Can be polished to Ra <0.1

Processing Technique Comparison

Process Type	Applicable Specs	Precision	Characteristics
Compression Molding	<50L standard drums	±0.5mm	No weld seam, high strength
Machining/Turning	Irregular/Large parts	±0.1mm	Complex structures possible
Welding & Assembly	>100L large containers	±1mm	Requires NDT inspection

Product Specifications

Parameter	Standard Specification	Customization Range
Capacity	1L - 50L	0.1L - 500L
Wall Thickness	5 - 20mm	5 - 20mm
Bore Diameter	50 - 300mm	20 - 500mm
Structure	Flat/Round/Conical Bottom	Flanged/Threaded/Special Connections
Color	White (Standard)	Translucent/Custom Colors

Industry Certification Standards

Certification Type	Standard Number	Applicable Field
Food Grade	FDA 21 CFR 177	Food Processing
Electronic Grade	SEMI F57	Semiconductor
Medical Device	ISO 10993	Medical Equipment
Industrial Safety	ASME RTP-1	Pressure Vessels

Selection Guide

Application Scenario	Recommended Model	Key Configuration Requirement
Strong Acid Storage	Thick-walled type (≥15mm)	With vent valve
Ultra-pure Chemicals	Electronic polish grade	Double-seal lid
High-Temp Reaction	Short aspect ratio type	Cooling jacket
Mobile Transport	Type with reinforcement hoops	Anti-slip base

Typical Applications

· Chemical Industry:

· Storage containers for strong acids and alkalis.

· Linings for corrosive media reactors.

· Electronics Industry:

· Storage and transport of ultra-pure chemicals.

· Wafer cleaning tanks.

· Medical Field:

· High-purity reagent containers.

· Pharmaceutical equipment components.

· Laboratory:

· Containers for corrosive experiments.

· Analytical instrument accessories.

Processing Techniques

1. Compression Molding:

· Applicable for standard drums <50L.

· Advantage: Monolithic, no weld seams, high strength.

2. Machining/Turning:

· Applicable for oversized/irregular parts.

· Advantage: Dimensional accuracy ±0.1mm.

3. Welding & Assembly:

· Used for complex structural parts.

· Utilizes PFA hot gas welding process.

Product Advantages

1. Safe & Reliable: No leachables, preventing media contamination.

2. Long Service Life: Corrosion resistance over 10x that of stainless steel.

3. Lightweight: Density 2.1-2.3 g/cm³ (50% lighter than glass).

4. Flexible Customization: Supports manufacturing from drawings/samples.

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Publisher：Hansa seal Pubtime：2022-05-17 16:26:00 Close