Addr:Xinglong Industrial Zone, Yangzhong City, Jiangsu Province
    Tel: 13852950345
    E-mail:sandy@hansasealant.com

PA MoS₂ Cast Plate

Publisher:Hansa seal Pubtime:2025-12-28 14:06:00 Close
PA MoS₂ Cast Plate (Molybdenum Disulfide Cast Nylon Plate) Product Description
Product Overview
The PA MoS₂ cast nylon plate is a high-performance engineering plastic sheet manufactured using a special casting process. It is produced by uniformly dispersing molybdenum disulfide (MoS₂) filler within a nylon matrix. This product perfectly combines the excellent mechanical properties of nylon with the outstanding self-lubricating characteristics of molybdenum disulfide. It is specifically designed to meet wear resistance requirements in heavy-duty, low-speed friction applications.

Core Characteristics

 Characteristic Performance Advantage    Technical Parameters
 Self-Lubrication   Low friction coefficient (0.1-0.3), enabling maintenance-free operation  Dry Friction Coefficient (Steel vs. PA): 0.1-0.3
 Wear Resistance  Over 50% improvement in wear resistance compared to standard nylon   Wear Rate: < 3×10⁻⁶ mm³/Nm
 Mechanical Strength  Can replace metal components, reducing equipment weight   Tensile Strength: 70-90 MPa   Compressive Strength: 100-120 MPa
 Temperature Adaptability  Stable performance across a wide temperature range   Operating Temperature: -40°C ~ +120°C
 Chemical Stability  Oil-resistant, resistant to weak acids and bases   Water Absorption: < 1.5%

Typical Applications

· Heavy-Duty Bearings: Crane bearings, construction machinery bushings

· Industrial Wear Parts: Conveyor wear plates, mining machinery liners

· Food Processing: FDA-compliant wear-resistant components

· Special Environments: Dusty, humid, and other lubrication-difficult conditions


Product Specifications

 Parameter  Standard Value  Customiza ble Range
 ble Range  1000 x2000 mm  Up to 4000mm in length
 Thickness  20-50 mm  10-100 mm
 Color Natural/Black  Customizable
 MoSzContent  3-5%  Adiustable

Product Advantage Comparison

 Comparison Item  PA MoS₂  Plate  Standard Nylon Plate  Metal Liner Plate
 Weight  Light (1.15-1.18 g/cm³)   Relatively Light    Heavy (7.8-8.0 g/cm³)
 Maintenance Needs   Maintenance-Free  Requires periodic maintenance  Requires lubrication maintenance
 Wear Life  3-5 Years   1-2 Years   5-8 Years (with maintenance)
 Operating Noise  < 60 dB    70-80 dB  > 85 dB

Machining Recommendations

· Cutting: Use tungsten carbide tools with low speed and cooling.

· Drilling: Speed ≤ 300 rpm; clear chips promptly.

· Surface Finishing: Can be polished, milled, or otherwise finished.


Selection Guide

· Heavy-Duty Applications: Choose 30-50 mm thickness with 5% MoS₂ content.

· Food-Grade Applications: Select FDA-certified models.

· Precision Requirements: It is recommended to allow machining allowances.


PA MoS₂ cast nylon plates, with their exceptional wear resistance and self-lubricating properties, are an ideal choice for fields such as mining machinery and heavy industrial equipment. We provide professional technical support and customization services to meet various special application requirements.


Basic Characteristic Parameters

 Item  Parameter   Test Standard
 Material Composition  PA6 + Molybdenum Disulfide (MoS₂)    -
 Density  1.15-1.18 g/cm³  ISO 1183
 MoS₂ Content   3-5%   Chemical Analysis
 Color   Natural / Black   Visual Inspection
 Water Absorption (24h)   < 1.5%  ISO 62

Mechanical Property Parameters

 Performance Indicator  Value Range Unit   Test Standard
 Tensile Strength  70-90   MPa  ISO 527
 Flexural Strength  90-110   MPa  ISO 178
 Compressive Strength  100-120   MPa  ISO 604
 Impact Strength (Notched)   8-12  kJ/m²  ISO 179
 Rockwell Hardness   110-120  M scale  ISO 2039-2

Friction and Wear Performance

 Test Item   Test Value  Test Conditions
 Dry Friction Coefficient   0.1-0.3   Steel vs. PA, 1 m/s
 Wear Rate   < 3×10⁻⁶   mm³/Nm
 PV Limit Value   0.3-0.5  MPa·m/s

Product Specification Parameters

 Parameter  Standard Specification  Customizable Range  Tolerance
 Thickness   20 mm  10-100 mm   ±0.5 mm
 Width  1000 mm   500-2000 mm    ±1 mm
 Length   2000 mm   1000-4000 mm  ±2 mm

Application Area Recommendations

 Application Scenario   Recommended Thickness  Recommended MoS₂ Content   Key Advantage
 Heavy-Duty Bearings  30-50 mm   4-5%  High load-bearing capacity
 Conveyor Liner Plates  20-40 mm  3-4%   Wear and impact resistant
 Food Machinery  10-30 mm  3% (Food Grade)   Complies with FDA standards
 Mining Equipment  40-60 mm 5%   Superior wear resistance

Note: The parameters listed in this datasheet are measured under standard test conditions. Actual application performance may vary depending on specific working conditions. It is recommended to conduct real-condition testing and verification before critical applications. Customization services for special specifications and performance parameters are available based on customer requirements.

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Addr:Xinglong Industrial Zone, Yangzhong City, Jiangsu Province
Tel:13852950345
Email:sandy@hansasealant.com