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Core Characteristics
Characteristic
Performance Advantage
Technical Parameters
Self-Lubrication
Low friction coefficient (0.1-0.3), enabling maintenance-free operation
Dry Friction Coefficient (Steel vs. PA): 0.1-0.3
Wear Resistance
Over 50% improvement in wear resistance compared to standard nylon
Wear Rate: < 3×10⁻⁶ mm³/Nm
Mechanical Strength
Can replace metal components, reducing equipment weight
Tensile Strength: 70-90 MPa Compressive Strength: 100-120 MPa
Temperature Adaptability
Stable performance across a wide temperature range
Operating Temperature: -40°C ~ +120°C
Chemical Stability
Oil-resistant, resistant to weak acids and bases
Water Absorption: < 1.5%
Typical Applications
· Heavy-Duty Bearings: Crane bearings, construction machinery bushings
· Industrial Wear Parts: Conveyor wear plates, mining machinery liners
· Food Processing: FDA-compliant wear-resistant components
· Special Environments: Dusty, humid, and other lubrication-difficult conditions
Product Specifications
Parameter
Standard Value
Customiza ble Range
ble Range
1000 x2000 mm
Up to 4000mm in length
Thickness
20-50 mm
10-100 mm
Color
Natural/Black
Customizable
MoSzContent
3-5%
Adiustable
Product Advantage Comparison
Comparison Item
PA MoS₂ Plate
Standard Nylon Plate
Metal Liner Plate
Weight
Light (1.15-1.18 g/cm³)
Relatively Light
Heavy (7.8-8.0 g/cm³)
Maintenance Needs
Maintenance-Free
Requires periodic maintenance
Requires lubrication maintenance
Wear Life
3-5 Years
1-2 Years
5-8 Years (with maintenance)
Operating Noise
< 60 dB
70-80 dB
> 85 dB
Machining Recommendations
· Cutting: Use tungsten carbide tools with low speed and cooling.
· Drilling: Speed ≤ 300 rpm; clear chips promptly.
· Surface Finishing: Can be polished, milled, or otherwise finished.
Selection Guide
· Heavy-Duty Applications: Choose 30-50 mm thickness with 5% MoS₂ content.
· Food-Grade Applications: Select FDA-certified models.
· Precision Requirements: It is recommended to allow machining allowances.
PA MoS₂ cast nylon plates, with their exceptional wear resistance and self-lubricating properties, are an ideal choice for fields such as mining machinery and heavy industrial equipment. We provide professional technical support and customization services to meet various special application requirements.
Item
Parameter
Test Standard
Material Composition
PA6 + Molybdenum Disulfide (MoS₂)
-
Density
1.15-1.18 g/cm³
ISO 1183
MoS₂ Content
3-5%
Chemical Analysis
Color
Natural / Black
Visual Inspection
Water Absorption (24h)
< 1.5%
ISO 62
Mechanical Property Parameters
Performance Indicator
Value Range
Unit
Test Standard
Tensile Strength
70-90
MPa
ISO 527
Flexural Strength
90-110
MPa
ISO 178
Compressive Strength
100-120
MPa
ISO 604
Impact Strength (Notched)
8-12
kJ/m²
ISO 179
Rockwell Hardness
110-120
M scale
ISO 2039-2
Friction and Wear Performance
Test Item
Test Value
Test Conditions
Dry Friction Coefficient
0.1-0.3
Steel vs. PA, 1 m/s
Wear Rate
< 3×10⁻⁶
mm³/Nm
PV Limit Value
0.3-0.5
MPa·m/s
Product Specification Parameters
Parameter
Standard Specification
Customizable Range
Tolerance
Thickness
20 mm
10-100 mm
±0.5 mm
Width
1000 mm
500-2000 mm
±1 mm
Length
2000 mm
1000-4000 mm
±2 mm
Application Area Recommendations
Application Scenario
Recommended Thickness
Recommended MoS₂ Content
Key Advantage
Heavy-Duty Bearings
30-50 mm
4-5%
High load-bearing capacity
Conveyor Liner Plates
20-40 mm
3-4%
Wear and impact resistant
Food Machinery
10-30 mm
3% (Food Grade)
Complies with FDA standards
Mining Equipment
40-60 mm
5%
Superior wear resistance
Note: The parameters listed in this datasheet are measured under standard test conditions. Actual application performance may vary depending on specific working conditions. It is recommended to conduct real-condition testing and verification before critical applications. Customization services for special specifications and performance parameters are available based on customer requirements.