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PTFE Molded tube

Publisher:Hansa seal Pubtime:2022-05-17 15:20:00 Close


PTFE Extruded /Molded Tube/Filled PTFE TUBE

Ⅰ、Features

Teflon extruded pipe and molded pipe using polytetrafluoroethylene suspension polymerization process. In the known plastic polytetrafluoroethylene has good chemical resistance and dielectric properties.

Ⅱ、Types and Specifications:

Ⅲ、Main Properties

Ⅳ、Applications

  Transmission of corrosive liquids or gases such as hydraulic fluid and fuel in the aerospace industry; high pressure air, fuel and hydraulic transmission in the automotive industry; delivery of chlorine, steam, acid-base organic compounds, etc. in the chemical industry; Purity fluid delivery. As PTFE has the best plastic in the high temperature, low corrosion, anti-aging, high insulation and non-stick advantages.


PTFE Compression Molded Tube Product Introduction

Product Overview

PTFE Compression Molded Tubes are tubular products manufactured from pure Polytetrafluoroethylene (PTFE) resin through compression molding and sintering processes. They possess excellent chemical inertness and temperature resistance, making them an ideal choice for conveying corrosive media in the chemical, electronics, and medical industries.


Core Characteristics

· Superior Corrosion Resistance: Withstands all strong acids and alkalis, including aqua regia and hydrofluoric acid.

· Broad Temperature Range Application: Long-term stable use from -200°C to +260°C.

· High Purity: Metal ion content <1 ppm (Electronics grade can achieve <1 ppb).

· Self-Lubricating: Low friction coefficient, typically 0.04-0.1.


Product Specifications

· Size Range:

  · Inner Diameter: Φ3 - Φ500 mm (Standard: Φ6 - Φ300 mm)

  · Wall Thickness: 0.5 - 20 mm (Standard: 1 - 10 mm)

  · Length: 0.5 - 5 m/piece (Standard: 1 - 3 m/piece)

· Tolerance Grades:

  · Standard Grade: ±0.1% (Inner Diameter ≤50 mm)

  · Precision Grade: ±0.05% (Special Customization)


Product Series

 Model  Characteristics   Applicable Scenarios
 Standard Type Pure PTFE, Economical & Practical   General Corrosive Environments
 Reinforced Type   Glass/Carbon Fiber Reinforced   High Pressure / Wear-Resistant Applications
 Electronic Grade  Ultra-High Purity (<1 ppb)  Semiconductor / Photovoltaics
 Food Grade    FDA Certified  Food & Pharmaceutical Industry

Typical Applications

· Chemical Industry: Pipelines for strong acids and alkalis.

· Electronics Industry: Ultra-pure chemical delivery systems.

· Medical Devices: High-purity fluid transfer lines.

· Food Industry: Media transfer compliant with FDA standards.


Quality Assurance

· Raw Material Control: Uses imported pure PTFE from DuPont, Daikin, etc.

· Production Process: 30-50 MPa Compression Molding + Program-controlled Temperature Sintering.

· Testing Standards:

  · 100% Pressure Test (1.5 times working pressure)

  · Spark Test (20 kV no breakdown)

  · Dimensional Accuracy Inspection (CMM Measurement)

· International Certifications: ISO 9001, FDA, RoHS, etc.


With their excellent overall performance, PTFE Compression Molded Tubes are the preferred solution for corrosive media transfer systems. We provide professional technical support and customization services to meet your various application needs.


Product Specifications

 Parameter  Standard Specification  Customizable Range
 Inner Diameter   Φ6 - Φ300mm  Φ3 - Φ500 mm
 Wall Thickness  1 - 10 mm  0.5 - 20 mm
 Length   1 - 3 m/piece  0.5 - 5 m/piece
 Tolerance Grade  ISO 3302-1  Special Precision Requirements

Basic Performance Parameters

 Performance Indicator   Standard Type   Reinforced Type (25% GF)   Test Standard
 Density (g/cm³)   2.15 - 2.20  2.30 - 2.40   ISO 1183
 Tensile Strength (MPa)  25 - 30  40 - 45   ISO 527
 Elongation at Break (%)   300 - 350   200 - 250    ISO 527
 Heat Deflection Temp. (°C / 0.45MPa)   110   150  ISO 75-1
 Surface Resistivity (Ω)  >10¹⁵  10³ - 10⁶ (Conductive Type)   IEC 60093

Detailed Specification Parameters
 Parameter  Standard Range  High-Precision Custom Range  Tolerance Grade
 Inner Diameter (mm)  6 - 300   3 - 500   ±0.1% (≤50mm)
 Wall Thickness (mm)    1 - 10  0.5 - 20   ±5%
 Length (m)   1 - 3   0.5 - 5  ±10 mm
 Roundness Error (mm)   ≤0.05  ≤0.02  ISO 3302-1

Process Parameters
 Process Step  Key Parameter  Quality Control Point
 Pre-forming  Pressure 35 ±5 MPa   Holding Time ≥30 min
 Sintering   380°C ±5°C / 4-6 h   Heating Rate 30°C/h
 Machining  Turning Speed 800-1200 rpm  Ra ≤ 0.8 μm
 Inspection  20 kV Spark Test   No Breakdown Points


Product Type Comparison
 Model   Material Composition  Key Characteristics   Typical Application
 PTFE-M   Pure PTFE   ltra-High Purity   Semiconductor / Medical
 PTFE-GF25   25% Glass Fiber    High Rigidity   High-Pressure Systems
 PTFE-CF15  15% Carbon Fiber   Conductivity   Anti-static Situations
 PTFE-FDA  Food Grade PTFE   FDA Certified   Food & Pharmaceutical

Industry Certification Standards
 Certification Type  Standard Number  Applicable Field
 Pressure Piping   GB/T 1041   Industrial Piping
 Food Grade  FDA 21 CFR 177  Food Processing
 Medical Device   ISO 10993  Medical Equipment
 Semiconductor  SEMI F57  Electronics Industry

Process Characteristics
1. Pre-forming: Cold compression molding, pressure 30-50 MPa.
2. Sintering: Program-controlled temperature at 380°C ±5°C.
3. Finishing: CNC turning, roundness error ≤0.05 mm.

Typical Applications
· Chemical Piping: Transfer of highly corrosive media.
· Electronics Industry: Ultra-pure chemical delivery.
· Medical Devices: High-purity fluid systems.
· Food Industry: Transfer pipelines compliant with FDA standards.

Product Advantages
1. Long Service Life: Corrosion resistance is 5-8 times that of metal pipes.
2. Low Maintenance Cost: Lubrication-free, anti-scaling.
3. Safe & Reliable: Does not contaminate media, no leachables.
4. Flexible Customization: Supports non-standard sizes and special requirements.

Selection Suggestions

· Conventional Corrosive Media: Standard Type (Wall Thickness 2-5 mm).
· High-Pressure Systems: Thick-walled Type (Wall Thickness ≥8 mm).
· Ultra-Pure Applications: Electronic Grade (Ra ≤0.2 μm).
· Wear Resistance Requirements: Modified Type with Fillers.

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Addr:Xinglong Industrial Zone, Yangzhong City, Jiangsu Province
Tel:13852950345
Email:sandy@hansasealant.com